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How To Minimize Downtime At Your Manufacturing Facility

Downtime on your compressed air system can grind operations to a halt. When your system goes offline, so does your productivity and profitability. The cost of repairs coupled with lost revenue can quickly escalate, making proactive maintenance a critical aspect of your business strategy.

Compressed air systems run continuously, battle heat buildup, and filter out contaminants. With that type of intense workload, unexpected downtime is often inevitable without proper care. We’ve compiled a list of six straightforward methods to help you stay ahead of potential issues, minimizing unscheduled downtime and costly repairs. Whether you’re in manufacturing or another industry that relies on compressed air, these can help.

Regular Visual Inspections

Conducting weekly visual inspections of your compressed air system is a simple and effective method for avoiding downtime. In just a few minutes, you can scan for oil leaks and check the condition of filters. Detecting minor leaks early can prevent major disruptions, while ensuring adequate airflow through clean filters maintains optimal compressor temperature.

Leak Detection

Identify and repair air leaks promptly to prevent wasted energy and strain on the compressor. Conduct regular leak detection inspections using ultrasonic or pressure drop methods to pinpoint leaks in the system’s piping, fittings, and connections. When you can repair leaks promptly, you can minimize downtime and energy loss.

Pressure Wash Your Oil Cooler

For environments prone to dirt and debris buildup, preemptive action such as pressure washing oil coolers prevents overheating during warmer months. Clearing away accumulated grime ensures proper airflow, safeguarding against system strain, and potential downtime.

Regularly Scheduled Preventative Maintenance

Your compressed air system needs regular preventative maintenance to ensure sustained operation. Scheduled maintenance minimizes unexpected breakdowns and optimizes efficiency, similar to your vehicle. Explore our customizable maintenance plans to suit your facility’s needs.

Listen For Signs Of Trouble

Your ears can be valuable diagnostic tools. Regularly listening to your compressor during visual inspections can reveal irregular sounds or increased strain, indicating potential issues. Promptly address abnormalities to prevent further damage and mitigate downtime.

Monitor Oil Levels

Ensure proper lubrication and smooth operation by monitoring oil levels weekly. While topping off oil may seem like a simple solution, consistently low levels could signify underlying problems. Identifying abnormal oil levels early can prevent system failures and costly repairs.

Hire A Trusted Compressor Service Company

By implementing these proactive measures, you can minimize downtime for your compressed air system, ensuring uninterrupted operations and sustained profitability. Don’t wait for your compressor to go down—stay ahead with routine maintenance and attentive care.

Compressor Services is your one-stop shop for everything compressed air. We sell, service, rent and repair air compressors and compressed air equipment for a wide range of industry. If you would like to learn more about our company, or schedule regular maintenance for your compressor, contact us today!

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